Support production management optimization

In a globally competitive manufacturing environment, manufacturers are facing increasing challenges with shorter lead times, smaller product batches, and higher production costs. As a result, real-time production information on the shop floor has become extremely important for shop floor managers, especially planners and production managers.

Data acquisition

In HYDRA BDE, shop floor workers can easily enter data related to production orders and articles. In addition, statistical and analytical information related to the process is presented in a timely manner in a variety of forms:

• Operation/work order check-in, check-out, interruption of operation and operation reporting;

• Record the yield, the number of scraps, and the reason for the interruption of the process;

• Configurable reliable signal inspection, such as underdelivery or overdelivery of the process;

• Collect the time associated with the operator or team;

• Capture production time and downtime reasons and assign them to customizable performance accounts

• Collect material batch data and consumption data;

• Special features in the Equipment Center (Order Pooling);

• Record consumption data.

Organization and planning

HYDRA BDE helps the production departments to collect data, plan and organize production according to their own rules:

• Define the production manager's area of responsibility and cost center

• Download work orders and operations from ERP/PPS

• Work orders and operations can be created and maintained independently

• Print shop floor documents, labels, and work tickets;

• Splitting and merging operations;

• Graphical chemical schedules, material requirements tables and setup tables;

• Multiple units of measurement (weight, area, running distance) conversion rules

• Configurable rules for calculating remaining work time;

• Define work orders for different processing types (production work orders, prototype work orders, overhead cost work orders, etc.).

Real-time ticket information

HYDRA BDE presents important information related to the production job in real time, such as work order progress, work order status, quantity as completed, etc

• Production work order pools and task sheets (graphs and tables);

• The order summary displays the operation status (Ready, Running, Interrupted, and Complete).

• The current status of the work order/operation;

• Work order progress (electronic data logging) and calculation of remaining run time;

• Online comparison of target and actual values;

• Display drawings, inspection specifications, bills of materials, and other work order related numbers

 Occupy.

Statistical analysis

HYDRA BDE statistically analyzes production data and provides timely production information to help managers identify production problems in order to optimize future production planning more rationally: • Statistics of completed orders and their working hours;

• Statistics on production time, downtime and set-up time related to work orders;

• Shift leader checklists and modification of collected data;

• Shift logs, including planned/actual comparison values for time and quantity

• Statistical analysis of work orders, products and scraps;

• Work order and part overview, including total time, machining time, waiting time, downtime (graphs and tables);

• Comparison of machining time with total time, remaining time and transfer time;

• Long-term data archiving;

• Actual data uploaded to ERP/PPS).